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Articles, Posts, & Inside Information About PCB Design & Engineering, Fabrication, & Assembly.

Green Circuits to Spotlight Expertise in Robotics for Industrial Automation at Automate Show
April 17, 2024
SAN JOSE, CA ― March 2024 ― Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is excited to showcase its proficiency in robotics for industrial automation at the highly anticipated Automate Show. The eve....
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Green Circuits Enhances Capabilities with Acquisition of Ultra High Precision Conformal Coating Machine
March 20, 2024
SAN JOSE, CA ― March 2024― Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, pleased to announce the expansion of its capabilities with the acquisition of the iCoat-5 JetSelect Ultra High Precision Confo....
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Green Circuits Named 2023 EMS Company of the Year by Circuits Assembly
March 20, 2024
SAN JOSE, CA ― December 2023 ― Green Circuits, Inc., a leading provider of high-speed, high-complexity board assembly services, proudly announces its recognition as the 2023 EMS Company of the Year by Circuits Assembly, a prestigious honor that highl....
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Green Circuits Presents PCB Solutions for Satellite Assembly at Satellite 2024
March 20, 2024
SAN JOSE, CA ― February 2024― Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, proudly announces its participation in the Satellite 2024 Conference & Exhibition, scheduled to take place March 19-21, 202....
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Green Circuits Showcases Cutting-Edge PCB Solutions for Healthcare Innovation at MD&M West
March 20, 2024
Green Circuits will present its advanced PCB solutions at MD&M West, Feb. 6-8, 2024, in Anaheim, CA, Booth 2982. Featured innovations include circuitry for a bionic knee that enhances mobility and precision radiation therapy systems improving cancer....
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Green Circuits Adds TAKAYA-APT-1600FD-Series-Dual-side-Flying-Probe-Tester
March 20, 2024
SAN JOSE, CA ― May 2023 ― Green Circuits, Inc., a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is pleased to announce the addition of a Takaya Double-Sided Flying Probe to help streamline the testing process for comp....
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Green Circuits Wins 2023 GLOBAL Technology Award for Contract Manufacturers $50-100 Million
March 20, 2024
SAN JOSE, CA ― November 2023 ― Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is proud to announce its recent achievement of winning the prestigious 2023 GLOBAL Technology Award in the Contract Manufa....
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Green Circuits Achieves IPC Certification for J-STD-001 Space and Military Addendum, just in time for the upcoming Small Sat Space Show
March 20, 2024
SAN JOSE, CA ― August 2023 ― Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is proud to announce that it has achieved the prestigious IPC certification for J-STD-001 Space and Military Addendum. This....
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Green Circuits Names New CFO Richard Dutton
March 20, 2024
Green Circuits, Inc., a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is pleased to announce the appointment of Richard Dutton, MBA to Chief Financial Officer. A senior finance executive, Dutton brings multi-industry....
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Green Circuits Names Jennie Tran to Lead the Company's Talent Strategy
March 20, 2024
Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is thrilled to announce the appointment of Jennie Tran as its new Senior Director of Human Resources.
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Green Circuits Appoints Vice President, Sales & Marketing
March 20, 2024
Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is pleased to announce the appointment of Adam Szychowski to Vice President, Sales & Marketing. An award-winning sales and marketing leader, Szychowski h....
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Green Circuits’ Leads the EMS Industry with Commitment to Customers and Innovation
March 20, 2024
A full-service electronics manufacturing services (EMS) partner to leading OEMs, Green Circuits provides high-quality design, prototyping and full-scale production services for all types of printed circuit boards (PCBs) and complex systems.
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Green Circuits Sees Strong Growth with New CEO
January 15, 2023
Green Circuits, a full-service Electronics Manufacturing Services (EMS) partner to leading OEMs, is pleased to announce that the appointment of its new CEO, Michael Hinshaw, has led to growth significantly outpacing the market while delivering except....
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PCB Electronic Assemblies Built in America
April 16, 2019
For high-quality, low-cost electronic assemblies built in America, come to Green Circuits. Consistency, accuracy and competitive pricing have helped our global clients reduce production time and costs significantly. Manufacturing companies in the US....
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Electronic Assembly Services
April 3, 2019
We Provide PCB and Flex Circuit Design, Fabrication and Assembly for Your Innovative Product Ideas
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PCB Assembly Services
April 3, 2019
Cable Manufacturing Done to Your Specs and Satisfaction. The electronic manufacturing veterans at Green Circuits take pride in the fact every phase of our harness and cable assembly service is completed meticulously.
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When to Use Flex Circuit vs. Rigid Circuit Boards
April 1, 2019
Rigid circuit boards remain the most common form of Printed Circuit fabrication. However, as consumer demand for smaller devices increases, manufacturers and engineers are face with the challenge of enabling increased performance in smaller and small....
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PCB Assemblies Flying Probe Test Guidelines
March 26, 2019
Over the last few years, flying probe test have become an increasingly popular test method, in comparison to traditional PCBA in-circuit tests, due to less stringent design requirements and the elimination of high fixturing and programming costs.
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Printed Circuit Board (PDB) Design and Engineering Services
March 19, 2019
Green Circuits’ PCB design service is often a customer’s introduction to our company. In the highly-competitive field of printed circuit board design, assembly, and fabrication, our designers understand that they must go the extra mile in order to wi....
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High Speed PCB Design
March 19, 2019
Green Circuits' experts work closely with customers to provide consulting and guidance for EMC and SI design throughout the PCB design process.
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Common Failure Modes of Printed Circuit Board Assemblies
March 6, 2019
When a PCB in your smartphone fails, it affects your professional and personal life. PCB failure in a medical device can have far-reaching consequences and affect patient safety. How can common PCB failures be avoided?
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How We Manage Quick Turn PCB Assembly
March 1, 2019
Green Circuits enables firms of all sizes to improve their production cycle while reducing manufacturing time and costs by providing an array of turnkey PCB assembly and manufacturing services to meet the needs and requirements of all production size....
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Assembly Manufacturing Advantages of DFM
February 19, 2019
DFM (Design for Manufacturing) is a highly-recommended two-part process to help catch and prevent mistakes that can threaten product manufacturing and product performance. Pre-manufacturing DFM can be performed at the receipt of data from the custome....
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Green Circuits’ SMT Expansion
December 13, 2018
Green Circuits' SMT expansion offers increased capacity, more thorough inspections, and additional capabilities to meet customer demands.
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Successful Flex Circuit Design Guidelines
October 3, 2018
With the use of sensors and technology in everything from mobile phones to refrigerators to automobiles to wearable medical devices, circuit boards are a component in many different types of products.
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Flex Circuit Manufacturing1
September 16, 2018
Green Circuits leads the way in flexible circuit manufacturing, offering single-sided and double-sided designs for dynamic and high-density applications. With state-of-the-art equipment and strict quality control, we deliver fast turnarounds and reli....
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May 10, 2018
Green Circuits has provided fast, quality, and high-volume manufacturing and assembly of complex circuit board development for system-critical components. Green Circuits delivered custom-orders in 5 business days or less. The Counter Drone Company's....
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Common PCB Failure Modes and How We Avoid Them
April 30, 2018
Green Circuits’ process for designing and fabricating high-level printed circuit boards avoids common PCB failure modes that often occur in the electronics industry. Shortcomings during the initial manufacturing process lead to many printed circuit b....
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Quick Turn PCB Prototype Expertise
April 27, 2018
We Have the Quick Turn PCB Prototype Expertise You Need Your company needs Green Ciruits’ expertise in quick-turn PCB prototypes to launch your fledgling electronic product. Our approach to printed circuit board prototype manufacturing is team-based.....
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California PCB Manufacturer Electronic Rework Services
April 17, 2018
Green Circuits specializes in cost-effective PCB electronic rework, offering precise updates and replacements backed by a 100% satisfaction guarantee. With over 20 years of experience and a state-of-the-art Silicon Valley facility, we deliver reliabl....
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Rigid Flex PCB Basic Layout Guidelines
March 29, 2018
Discover the versatility of rigid-flex PCBs with Green Circuits! Our durable, space-saving designs combine the best of rigid and flex circuits, ideal for industries like aerospace, medical, and consumer electronics. With expert guidelines and a veter....
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PCB Design Process
March 19, 2018
Efficient PCB design starts early! At Green Circuits, we prioritize EMC and SI considerations from the concept phase to avoid costly errors and delays. Our expertise in high-speed design ensures seamless transitions from schematics to layout, while o....
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The Dark Side of PCB Assembly – Counterfeit Parts
March 12, 2018
Counterfeit components pose a serious threat to PCB assembly, impacting quality and reliability. At Green Circuits, we combat this issue with strict purchasing policies and trusted supplier relationships. Our commitment to authenticity ensures top-qu....
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PCB Assembly with Obsolete Parts and Hard-to-Find Components
March 5, 2018
Struggling with obsolete or hard-to-find components? Green Circuits excels at sourcing rare parts to keep your projects on track. With trusted distributor networks and proactive solutions, we help clients navigate supply chain challenges efficiently.....
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Five Requirements for Full Electronic Development Partners
February 28, 2018
Turning ideas into products demands partners who understand the big picture, deliver prototypes quickly, solve manufacturing challenges, meet deadlines, and scale to mass production. Green Circuits excels in cutting development time in half while mai....
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Making a Rigid Industry More Flexible
February 20, 2018
Flex circuits are now essential in compact electronics like smartphones and wearables, offering unmatched space optimization. While rigid PCBs remain cost-effective, high-end manufacturers increasingly favor the versatility of flex circuits. With exp....
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What Makes Flex Circuit Assembly Different
February 14, 2018
Flex circuit assembly stands out for its ability to fit tight, 3D spaces, enabling innovative product designs. Unlike rigid PCBs, flex circuits demand customized pallets, precise heat control, and expert handling to overcome challenges like air cushi....
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Building Custom Cables to Meet Your Applications
January 31, 2018
Green Circuits simplifies custom cable assembly for small to medium production runs, offering seamless integration with PCB development. Our expert team designs high-quality, built-to-order cables, ensuring smooth product development and cost efficie....
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Sometimes Hand Assembly of PCBs Makes Sense
January 26, 2018
Green Circuits offers expert hand PCB assembly for prototypes and small to medium runs, ideal for boards with few components or challenging assembly needs. Our skilled team ensures precision, quality, and fast turnarounds, often within 24 hours. Loca....
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When to Outsource Reworking Integrated Circuits on a PCB
January 10, 2018
Modern IC rework often demands specialized expertise and equipment, especially for technologies like ball grid arrays or quad flat no-leads packages. If your team lacks the tools or expertise, outsourcing to skilled technicians ensures precision and....
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New Product Introductions and Prototypes from a Company Built for Speed
January 6, 2018
Green Circuits combines skillful development and speed to deliver NPIs and prototypes in half the time. With all resources housed in our San Jose facility, we ensure quality and quick-turnaround solutions. Our team works tirelessly, offering hands-on....
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Successful Box Build Projects Begin with Expert Planning
December 27, 2017
Expert planning is the foundation of every successful box build project. At Green Circuits, we collaborate closely with clients, offering precision assembly for industries like aerospace and telecommunications. From design discussions to material sou....
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Advanced PCB Assembly Services That Keep Pace with Technology
December 11, 2017
Stay ahead in electronics innovation with Green Circuits’ advanced PCB assembly services. Backed by cutting-edge technology, skilled engineers, and ISO 9000-certified processes, we deliver high-quality prototypes for complex projects—fast. Trusted by....
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PCB Engineering Prototype Development That Assures Success
December 6, 2017
Green Circuits ensures success in PCB prototype development with expert in-house engineers who manage timelines, costs, and quality. Our detail-oriented team identifies issues early, adapts to last-minute changes, and provides layout advice to stream....
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Flex Circuit Manufacturing for Innovative Product Design
September 27, 2017
Flex and rigid-flex circuits are revolutionizing product design with their space-saving, lightweight, and reliable configurations. Ideal for aerospace, military, and medical applications, these circuits reduce packaging needs, enhance durability, and....
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Why Use a California PCB Assembly Company?
August 24, 2017
Choosing a California-based PCB assembly company like Green Circuits offers cost-effective solutions for small to mid-sized runs, streamlined communication, and faster turnaround times. With ISO-9000 and ITAR Certified services, we ensure world-class....
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Testing Prototype Assembled PCBs — Who Should Do It?
June 29, 2017
Prototype PCB testing is most efficiently handled by clients' in-house engineers. At Green Circuits, this approach ensures cost efficiency, faster turnaround times, and real-world application insights. By focusing on assembly precision and partnering....
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What Is Turnkey Electronic Manufacturing?
June 23, 2017
Green Circuits delivers end-to-end PCB assembly services to accelerate innovation and reduce costs. From efficient BOM management and expert PCB layout reviews to customized assembly solutions and stringent quality testing, we ensure seamless product....
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Printed Circuit Board Documentation
April 11, 2017
Clear and thorough documentation is key to efficient PCB prototyping. At Green Circuits, we rely on complete netlists, defined Gerber apertures, and 1:1 board outlines to eliminate second-guessing and speed up production. Detailed documentation not o....
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Turning a Circuit Board into a BGA
October 26, 2016
Green Circuits helped a client transform their circuit board package into a compact BGA solution, reducing assembly costs and material needs while achieving a plug-and-play design. The new board, the size of a dime, fits seamlessly into an existing B....
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How to Effectively Shorten Your Supply Chain
October 24, 2016
Successful SCM strategies center on meeting customer needs quickly and at the lowest possible cost. The simplest way to do this is by integrating all the variables in your production and distribution processes.
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Quick Turn PCB Prototype Assembly Time, Cost, and Benefits
October 7, 2016
At Green Circuits, our PCB prototype assembly process mirrors our turnkey production services, prioritizing efficiency, cost-savings, and quality. From layout reviews to material selection and assembly, we address design challenges early to eliminate....
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Tips for Faster Prototype PCB Assemblies
June 28, 2016
Reduce costs and accelerate your go-to-market timeline with Green Circuits. Our expert team offers PCB layout reviews, material sourcing, and full-service PCB assembly, streamlining your product development. With ITAR, ISO 13485, and AS-9100 certific....
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Why a US Electronic Assembly Team Fits in Your Efficient Supply Chain Plans
May 4, 2016
Choosing a US-based electronic assembly partner like Green Circuits offers faster product launches, seamless communication, and cost-efficiency. Avoid overseas travel, time zone issues, customs delays, and currency risks while benefiting from lower i....
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Challenges in Manufacturing Wearable Devices
February 23, 2016
Green Circuits delivers high-quality circuit boards in as little as 3–5 days, leveraging state-of-the-art technology and an optimized 10,000-square-foot facility. Our modular planning ensures flexibility and efficiency, enabling single-day turnaround....
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Design for Manufacturability
December 20, 2015
A product's success starts with an optimized PCB design. Poor design can lead to costly rework, delays, and quality issues. Green Circuits recommends modular designs, standardized components, automation, and DFA compliance to streamline manufacturing....
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Flexible Electronics Manufacturing Services Gets a Boost in Silicon Valley
October 26, 2015
The proposed Flexible Hybrid Electronics Manufacturing Innovation Institute (FHE MII) in San Jose will elevate Silicon Valley’s standing as a leader in flexible electronics. By fostering a specialized workforce and scaling manufacturing expertise, th....
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PCB Prototypes—Work Out Your Bugs Early
July 30, 2015
Reduce costs and accelerate your go-to-market timeline with Green Circuits. Our expert team offers PCB layout reviews, material sourcing, and full-service PCB assembly, streamlining your product development. With ITAR, ISO 13485, and AS-9100 certific....
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Design Products with Flex Circuits in Mind
June 19, 2015
Flex circuits offer unmatched flexibility, reliability, and durability, ideal for industries like aerospace and medical devices. Their compact design reduces weight, withstands high temperatures, and simplifies circuitry, saving time and costs. Green....
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Made in America - PCB Design, Manufacturing and Assembly Solutions
April 15, 2015
Green Circuits proudly supports American manufacturing, offering specialized PCB solutions nationwide. From prototypes to volume orders, our in-house expertise, turnkey capabilities, and advanced facilities ensure quick turnarounds, high quality, and....
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